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Owner’s Manual & Safety Instructions
Save This Manual Keep this manual for the safety warnings and precautions, assembly, operating, inspection, maintenance and cleaning procedures. Write the product’s serial number in the back of the manual near the assembly diagram (or month and year of purchase if product has no number). Keep this manual and the receipt in a safe and dry place for future reference.
Using a generator indoors CAN KILL YOU IN MINUTES.
Generator exhaust contains carbon monoxide. This is a poison you cannot see or smell.
ITEM 69728 / 69729
Visit our website at: http://www.harborfreight.com Email our technical support at: [email protected] Email our Engine support at: [email protected]
When unpacking, make sure that the product is intact and undamaged. If any generator parts are missing or broken, please call
3353 as soon as possible. If any engine parts are missing or broken, please call
Copyright© 2012 by Harbor Freight Tools®. All rights reserved.
No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools.
Diagrams within this manual may not be drawn proportionally. Due to continuing improvements, actual product may differ slightly from the product described herein.
Tools required for assembly and service may not be included.
Read this material before using this product. Failure to do so can result in serious injury. Save this manual.
Table of Contents
WARNING SYMBOLS AND DEFINITIONS
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
Indicates a hazardous situation which, if not avoided, will result in death or serious injury.
Indicates a hazardous situation which, if not avoided, could result in death or serious injury.
Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
Addresses practices not related to personal injury.
IMPORTANT SAFETY INSTRUCTIONS
Instructions Pertaining to a Risk of Fire,
Electric Shock, or Injury to Persons
WARNING – When using tools, basic precautions should always be followed, including the following:
Set up Precautions
1.Gasoline fuel and fumes are flammable, and potentially explosive. Use proper fuel storage and handling procedures. Do not store fuel or other flammable materials nearby.
2.Have multiple ABC class fire extinguishers nearby.
3.Operation of this equipment may create sparks that can start fires around dry vegetation. A spark arrestor may be required. The operator should contact local fire agencies for laws or regulations relating to fire prevention requirements.
4.Set up and use only on a flat, level, well ventilated surface.
5.All connections and conduits from the Generator to the load must only be installed by trained and licensed electricians, and
in compliance with all relevant local, state, and federal electrical codes and standards, and other regulations where applicable.
6.Connections for standby power to a building electrical system must be made by a qualified electrician. The connection must isolate the generator power from utility power, and must comply with all applicable laws and electrical codes.
7.Wear
8.Use only lubricants and fuel recommended in this manual.
9.Improper connections to a building electrical system can allow electrical current from the generator to backfeed into the utility lines. Such backfeed may electrocute utility company workers or others who contact the lines during a power outage, and the generator may explode, burn, or cause fires when utility power is restored. Consult the utility company and a qualified electrician if intending to use the generator for back up power.
10.Do not operate the Generator before grounding. The Generator must be
in accordance with all relevant electrical codes and standards before operation.
1.Carbon Monoxide Hazard Using a generator indoors CAN KILL
YOU IN MINUTES.
Generator exhaust contains carbon monoxide. This is a poison you cannot see or smell.
NEVER use inside a home or garage, EVEN IF doors and windows are open.
Only use OUTSIDE and far away from windows, doors, and vents.
2.Never use a generator indoors, including in garages, basements, crawl spaces and sheds.
Opening doors and windows or using fans will NOT prevent carbon monoxide build up in the home.
3.When using generators, keep them outdoors and far away from open doors, windows, and vents to avoid toxic levels of carbon monoxide from building up indoors.
4.If you start to feel sick, dizzy, or weak while using a generator, get to fresh air right away.
The carbon monoxide from generators can quickly lead to full incapacitation and death.
5.Keep children away from the equipment, especially while it is operating.
6.Keep all spectators at least six feet from the Engine during operation.
7.Fire Hazard! Do not fill gas tank while engine is running. Do not operate if gasoline has been
spilled. Clean spilled gasoline before starting engine.
Do not operate near pilot light or open flame.
8.Do not touch engine during use. Let engine cool down before service or storage.
9.Never store fuel or other flammable materials near the engine.
10.If the plugged in product operates abnormally or unusually slow, immediately stop using the generator as a power source. Always read and adhere to the instruction manual of the product to be powered, to make sure that it can be safely and efficiently powered by a portable generator.
11.Before connecting an appliance or power cord to the generator: Make sure that it is in good working order. Faulty appliances or power cords can create a potential for electrical shock.
12.Do not exceed the maximum power rating of the generator. Make sure that the total electrical rating of the all of the tools or appliances plugged into the generator at the same time does not exceed that of the generator. Check that the startup surge will not be beyond the limit of the Generator. Power levels between rated and maximum
may be used for no more than 30 minutes.
13.Avoid substantially overloading which will trip the circuit breaker. Exceeding the time limit for maximum power operation or slightly overloading the generator may not switch the circuit breaker or circuit protector OFF, but will shorten the service life of the generator.
14.Do not attempt to connect or disconnect load connections while standing in water, or on wet or soggy ground.
15.Do not touch electrically energized parts of the Generator and interconnecting cables or conductors with any part of the body, or with any
16.Connect the Generator only to a load or electrical system (120 volt or 240 volt) that is compatible with the electrical characteristics and rated capacities of the Generator.
17.Insulate all connections and disconnected wires.
18.Guard against electric shock. Prevent body contact with grounded surfaces such as pipes, radiators, ranges, and refrigerators.
19.Only use a suitable means of transport and lifting devices with sufficient weight bearing capacity when transporting the generator.
20.Secure the Generator on transport vehicles to prevent the tool from rolling, slipping, and tilting.
21.Industrial applications must follow OSHA requirements.
22.Do not leave the Generator unattended when it is running. Turn off the Generator (and remove safety keys, if available) before leaving the work area.
23.The Generator engine can produce high noise levels. Prolonged exposure to noise levels above 85 dBA is hazardous to hearing. Always wear ear protection when operating or working around the gas engine while it is operating.
24.Wear
25.People with pacemakers should consult their physician(s) before use. Electromagnetic fields in close proximity to a heart pacemaker could cause pacemaker interference or pacemaker failure. Caution is necessary when near the engine’s magneto or recoil starter.
26.Use only accessories that are recommended by Harbor Freight Tools for your model.
Accessories that may be suitable for one piece of equipment may become hazardous when used on another piece of equipment.
27.Do not operate in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust.
28.Keep grounded conductive objects, such as tools, away from exposed, live electrical parts and connections to avoid sparking or arcing.
These events could ignite fumes or vapors.
29.Stay alert, watch what you are doing and use common sense when operating this piece of equipment. Do not use this piece of equipment while tired or under the influence of drugs, alcohol or medication.
30.Dress properly. Do not wear loose clothing or jewelry. Keep hair, clothing and gloves away from moving parts. Loose clothes, jewelry or long hair can be caught in moving parts.
31.Parts, especially exhaust system components, get very hot during use. Stay clear of hot parts.
32.Do not cover the generator or its engine during operation.
33.Keep the generator, its engine, and surrounding area clean at all times.
34.Use the generator, accessories, etc., in accordance with these instructions and in the manner intended for the particular type of equipment, taking into account the working conditions and the work to be performed. Use
of the equipment for operations different from those intended could result in a hazardous situation.
35.Do not operate the generator with known leaks in the engine’s fuel system.
36.This product contains or, when used, produces a chemical known to the State of California to cause cancer and birth defects or other reproductive harm. (California Health & Safety Code § 25249.5, et seq.)
37.When spills of fuel or oil occur, they must be cleaned up immediately. Dispose of fluids and cleaning materials as per any local, state, or federal codes and regulations. Store oil rags in a
38.Keep hands and feet away from moving parts. Do not reach over or across generator while operating.
39.Before use, check for misalignment or binding of moving parts, breakage of parts, and any other condition that may affect the generator’s operation. If damaged, have the generator serviced before using. Many accidents are caused by poorly maintained equipment.
40.Use the correct generator for the application. Do not modify the generator or its engine, and do not use the generator for a purpose for which it is not intended.
1.Before service, maintenance, or cleaning:
a.Unplug all devices from the generator.
b.Turn the engine switch to its “OFF” position.
c.Allow the engine to completely cool.
d.Then, remove the spark plug cap from the spark plug.
2.Keep all safety guards in place and in proper working order. Safety guards include muffler, air cleaner, mechanical guards,
and heat shields, among other guards.
7.Have the equipment serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the equipment is maintained. Do not attempt any service or maintenance procedures not explained in this manual or any procedures that you are uncertain about your ability to perform safely or correctly.
8.Store equipment out of the reach of children.
9.Follow scheduled engine and equipment maintenance.
3.Keep all electrical equipment clean and dry. Replace any wiring where the insulation is cracked, cut, abraded, or otherwise degraded. Replace terminals that are worn, discolored, or corroded. Keep terminals clean and tight.
4.Do not alter or adjust any part of the equipment or its engine that is sealed by the manufacturer or distributor. Only a qualified service technician may adjust parts that may increase or decrease governed engine speed.
5.Wear
6.Maintain labels and nameplates on the equipment. These carry important
information. If unreadable or missing, contact Harbor Freight Tools for a replacement.
Refueling:
1.Do not smoke, or allow sparks, flames, or other sources of ignition around the equipment, especially when refuelling.
2.Do not refill the fuel tank while the engine is running or hot.
3.To prevent fuel leakage and fire hazard, Do not overfill with fuel. Fill with fuel according to the Fuel Level information below the Specification chart for your model.
4.Do not fill fuel tank to the top. Leave a little room for the fuel to expand as needed.
5.Refuel in a
6.Wipe up any spilled fuel and allow excess to evaporate before starting engine. To prevent fire, do not start the engine while the smell of fuel hangs in the air.
Safety
Setup
Operation
Maintenance
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Functional Description
Specifications
Item 69728 - The emission control system for this Generator’s Engine is warranted for standards set by the U.S. Environmental Protection Agency and by the California Air Resources Board (also known as CARB). For warranty information, refer to the last pages of this manual.
Item 69729 - The emission control system for this Generator’s Engine is warranted for standards set by the U.S. Environmental Protection Agency. For warranty information, refer to the last pages of this manual.
Components and Controls
DC Receptacle
DC Circuit Breaker
Fuel Cap
AC Circuit Breaker
Fuel Valve
Air Filter
Frame
Ground Terminal
The following are descriptions of the controls on the power panel. Your generator has sockets to power your products with circuit breakers to protect the voltage flow.
i
O
1.Engine Switch: Used to start and stop the Engine.
2.AC Receptacles: The Generator contains several AC Receptacles to power tools and equipment.
a.
120 volt AC Receptacle (NEMA
b.
120/240 volt AC Receptacle (NEMA
WARNING! Connect tools and equipment only to the AC Receptacle that is compatible with the electrical characteristics and rated capacities of the tools and equipment being used.
ON
OFF
3.Circuit Breakers: The circuit breaker protects the Generator from overloading. The rating of the breaker and the load it protects are marked near the breaker. Should any of the Circuit Breakers trip, the Generator will stop the electricity output. If this happens, unplug all loads from the Generator. Allow the Generator to cool down. Then, press the tripped Circuit Breaker, restart the Engine, and
4.DC Outlet Receptacle: 12 VDC outlet receptacle set provides a power source for 12 volt DC items.
5.Grounding Terminal: Prior to each use, set up the ground wire (not included) connection to the Grounding Terminal to properly ground the Generator. See Set up instructions
to properly ground the Generator.
Read the entire Important Safety Information section at the beginning of this manual including all text under subheadings therein before set up or use of this product.
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To prevent serious injury:
Operate only with proper spark arrestor installed.
Operation of this equipment may create sparks that can start fires around dry vegetation.
A spark arrestor may be required.
The operator should contact local fire agencies for laws or regulations relating to fire prevention requirements.
At high altitudes, the engine’s carburetor, governor, and any other parts that control the
CAUTION: This generator is not intended to power sensitive electronic equipment without the addition of an appropriate line conditioner and surge protector (both not included).Sensitive electronic equipment includes, but is not limited to, audio/video equipment, some television sets, computers, and printers. Sensitive electronic equipment should be operated on approved inverter type generators or pure sine wave generators.
Note: For additional information regarding the parts listed in the following pages, refer to the Assembly Diagram near the end of this manual.
Note: Wheel Kit, item # 68531 (sold separately) can be used with this generator.
Grounding
The Generator must be properly grounded before use. Have the unit grounded by a qualified electrician if you are not qualified to do so.
To ground the Generator, connect a #6 AWG grounding wire (not included) from the Grounding Terminal on the Control Panel to a grounding rod (not included) that has been driven at least 24 inches deep into the earth. The grounding rod must be an
Operating Instructions
Read the entire Important Safety Information section at the beginning of this manual including all text under subheadings therein before set up or use of this product.
Inspect tool before use, looking for damaged, loose, and missing parts.
If any problems are found, do not use tool until repaired.
Generator
Inspect engine and equipment, looking for damaged, loose, and missing parts before set up and starting. If any problems are found, do not use equipment until fixed properly.
Checking and Filling Engine Oil
CAUTION! Your Warranty is VOID if the engine’s crankcase is not properly filled with oil before each use.
Before each use, check the oil level. Do not run the engine with low or no engine oil.
Running the engine with no or low engine oil WILL permanently damage the engine.
1. Make sure the engine is stopped and is level.
2.Close the Fuel Valve.
3.Clean the top of the Dipstick and the area around it. Remove the Dipstick by threading it counterclockwise, and wipe it off with a clean lint free rag.
Full level
Full level
4.Reinsert the Dipstick without threading it in and remove it to check the oil level. The oil level should be up to the full level as shown above.
5.If the oil level is at or below the low mark add the appropriate type of oil until the oil level is at the proper level. SAE 10W 30 oil is recommended for general use. (The SAE Viscosity Grade chart on page 15 in the Service section shows other
viscosities to use in different average temperatures.)
6.Thread the dipstick back in clockwise.
CAUTION! Do not run the engine with too little oil. The engine will be permanently damaged.
Checking and Filling Fuel
WARNING! To prevent serious injury from fire:
Fill the fuel tank in a
Do not smoke.
1.Clean the Fuel Cap and the area around it.
2.Unscrew and remove the Fuel Cap.
3.If needed, fill the Fuel Tank to about 1 inch under the fill neck of the Fuel Tank with 87 octane or higher unleaded gasoline.
Note: Do not use gasoline containing more than 10% ethanol (E10). Do not use E85 ethanol.
Note: Do not use gasoline that has been stored in a metal fuel container or a dirty fuel container. It can cause particles to enter the carburetor, effecting engine performance and/or causing damage.
4.Then, replace the Fuel Cap.
5.Wipe up any spilled fuel and allow excess to evaporate before starting engine.
To prevent FIRE, do not start the engine while the smell of fuel hangs in the air.
Before Starting the Generator Engine
Before starting the engine:
a.Follow the Set Up Instructions to prepare the Generator.
b.Unplug all loads from the Generator.
c.Inspect the Generator and engine.
d.Fill the engine with the proper amount and type of both fuel and oil.
Basic Generator Use Procedure
See following pages for specific instructions
1.Check that the generator can handle the wattage needed to power your products.
2.Start the Engine, and allow the Engine and
Generator to run and warm up for five minutes after starting with no electrical load.
3.Plug in products.
4.When finished using the Generator, disconnect all electrical loads.
Note: Do not allow generator to run out of fuel with loads attached.
5.Turn off the Engine.
6.Allow the Generator and its Engine to completely cool. Then store the unit in a clean, dry, safe location out of reach of children and other unauthorized people.
IMPORTANT: After starting the engine, allow it to run at no load for five minutes with no load after each start up so that the engine can stabilize.
7.
a.
b.The operational
•Do not apply a heavy load to the equipment.
c.The maintenance
•Change the engine oil.
Under normal operating conditions subsequent maintenance follows the schedule explained in the Service section.
Starting the Engine
1.To start a cold engine, move the Choke to the CHOKE position.
To restart a warm engine, leave the Choke in the RUN position.
2. Open the Fuel Valve.
3.Turn the Engine Switch to ON.
4.Grip the Starter Handle of the Engine loosely and pull it slowly several times to allow the gasoline to flow into the
Engine’s carburetor. Then pull the Starter Handle gently until resistance is felt. Allow Cable to retract fully and then pull it quickly. Repeat until the engine starts. Note: Do not let the Starter Handle snap back against the engine. Hold it as it recoils so it doesn’t hit
the engine.
5.Allow the Engine to run for several seconds. Then, if the Choke lever is in the CHOKE position,
move the Choke Lever very slowly to its RUN position.
NOTE: Moving the Choke Lever too fast could stall the engine.
IMPORTANT: Allow the engine to run at no load for five minutes with no load after each start up so that the engine can stabilize.
1,0 400 200 600
Connecting Electrical Loads
Familiarize yourself with the engine controls, power panel and how to start the engine before using the generator. Calculate the wattage of the products you will use with the generator and verify that the generator can handle the total load.
WARNING! Connect only properly wired plugs to the generator. A plug that is spliced onto a different cord may be hazardous.
Only a qualified electrician should wire a plug onto a cord.
CAUTION Never exceed the rated capacity for this Generator, as serious damage to the Generator and/or appliances, tools, and equipment could result from an overload. Starting and running
wattage requirements should always be calculated when matching this Generator’s wattage capacity to the appliance, tool, or equipment.
Generators At Harbor Freight
Use the DC12V Receptacle to power 12VDC equipment.
WARNING! Do not charge batteries without a proper charge controller. Do not overcharge.
a.Connect the items that require the most wattage first.
b.Connect “inductive” load appliances, tools, and equipment next. Inductive loads are small hand tools and some small appliances.
c.Connect any lights next.
d.Voltage sensitive appliances, tools, and equipment should be the last to be connected to the Generator. Plug voltage sensitive items such as TV’s, DVD players, microwaves, and cordless telephones into a UL® Listed voltage surge protector (not included). Then, connect the surge protector into the Generator.
IMPORTANT! Failure to connect and operate appliances, tools, and equipment in this sequence can cause damage to the Generator, appliances, tools, and equipment and willvoid the Warranty of this Generator.
NOTE: If Engine speed or voltage fluctuates with a load below the Generator’s rated watts, move the Engine Choke
Lever to the
IF ANY CIRCUIT BREAKERS TRIP CHECK THE FOLLOWING:
1.Make sure that ALL circuit breakers are reset before starting the generator again.
2. Adjust the plugs so the loads are shared across outlet circuits.
To achieve rated output from the generator, distribute loads over outlets.
Safety
Setup
Operation
Maintenance
Calculating Total Wattage of Devices Used with the Generator
Before using the Generator, check that the products you want to plug into the unit are below the rated and maximum wattage ratings of the Generator. Use the Wattage Calculation Table below, and the watts listed on your products, to help calculate multiple
wattage totals.
To use the table:
1.Add up the Running Watts for all items you would like to use at any given time
2.Make sure that this total is under the 3200 rated wattage of the generator.
3.Find the single highest starting watts for the selected items and add to the total.
4.Make sure that this total is under the 4000 maximum rated wattage of the generator.
5.Plug in and turn on products from largest wattage to smallest.
Wattage Calculation Table
Total Running Watts (must be less than 3,200)
Largest Additional
Total Startup Watts needed for all loads (must be less than 4,000)
Example
A generator that is rated more than the minimum required peak watts will last much longer than a generator that only supplies the exact watts needed.
To Calculate Wattage
Volts and amps can be multiplied together to get watts (volts x amps = watts).
To Calculate Additional
(If They Are Not Listed)
For equipment with a motor: Use the rated watts amount as an estimate of additional
For most lights or heaters: there are no additional
Wattage Estimate Charts
Note: Wattages listed below are estimates for that type of equipment only. Check nameplate wattages on all loads before connecting to Generator.
Stopping the Engine in an Emergency
Stopping the Engine Under Normal Conditions
1.Before turning off the Engine, turn off all electrical loads,
then unplug them.
O OFF
3. Close the Fuel Valve.
User Maintenance Instructions
Procedures not specifically explained in this manual must be performed only by a qualified technician.
To prevent serious injury from accidental operation:
Turn the Power Switch of the equipment to its “OFF” position, wait for the engine to cool, and disconnect the spark plug cap before performing any inspection, maintenance, or cleaning procedures.
To prevent serious injury from equipment failure:
Do not use damaged equipment. If abnormal noise, vibration, or excess smoking occurs, have the problem corrected before further use.
Follow all service instructions in this manual. The engine may fail critically if not serviced properly.
Many maintenance procedures, including any not detailed in this manual, will need to be performed by a qualified technician for safety. If you have any doubts about your ability to safely service the equipment or engine, have a qualified technician service the equipment instead.
Cleaning, Maintenance, and Lubrication
Note: This maintenance schedule is intended solely as a general guide. If performance decreases or if equipment operates unusually, check systems immediately. The maintenance needs of each piece of equipment will differ depending on factors such as duty cycle, temperature, air quality, fuel quality, and other factors.
Note: The following procedures arein addition to the regular checks and maintenance explained as part of the regular operation of the engine and equipment.
Brush off outside of engine
Check engine oil level
Check air cleaner
Check deposit cup
Check and clean spark plug
1.Check/adjust idle speed
2.Check/adjust valve clearance
4.Clean carbon
*Service more frequently when used in dusty areas.
**These items should be serviced by a qualified technician.
WARNING! To prevent serious injury from fire:
Fill the fuel tank in a
Do not smoke.
1.Clean the Fuel Cap and the area around it.
2.Unscrew and remove the Fuel Cap.
3.If needed, fill the Fuel Tank with 87 octane or higher unleaded gasoline.
Note: Do not use gasoline containing more than 10% ethanol (E10). Do not use E85 ethanol.
Note: Do not use gasoline that has been stored in a metal fuel container or a dirty fuel container. It can cause particles to enter the carburetor, effecting engine performance and/or causing damage.
4.Replace the Fuel Cap.
5.Wipe up any spilled fuel and allow excess to evaporate before starting engine. To prevent FIRE, do not start the engine while the smell of fuel hangs in the air.
CAUTION! Oil is very hot during operation and can cause burns. Wait for engine to cool before changing oil.
1.Make sure the engine is stopped and is level.
2.Close the Fuel Valve.
3.Place a drain pan (not included) underneath the crankcase’s drain plug.
4.Remove the drain plug and, if possible, tilt the crankcase slightly to help drain the oil out. Recycle used oil.
5.Replace the drain plug and tighten it.
6.Clean the top of the Dipstick and the area around it. Remove the Dipstick by threading it counterclockwise, and wipe it off with a clean lint free rag.
Full level
Full level
7.Add the appropriate type of oil until the oil level is at the full level. SAE 10W 30 oil is recommended for general use.
Note: Do not thread the dipstick in when checking the oil level.
The SAE Viscosity Grade chart shows other viscosities to use in different average temperatures.
SAE Viscosity Grades
30
Average outdoor temperature
8. Thread the dipstick back in clockwise.
CAUTION! Do not run the engine with too little oil. The engine will be permanently damaged.
Cylinder
1.Remove the air filter cover and the air filter elements and check for dirt.
Clean or replace as described below.
2.Cleaning:
•For “paper” filter elements:
To prevent injury from dust and debris, wear
air to blow dust out of the air filter. If this does not get the filter clean, replace it.
•For foam filter elements:
Wash the element in warm water and mild detergent several times. Rinse.
Squeeze out excess water and allow it to dry completely. Soak the filter in lightweight oil briefly, then squeeze out the excess oil.
3.Install the new filter or the cleaned filter.
Secure the Air Cleaner Cover before use.
1.Disconnect spark plug cap from end of plug. Clean out debris from around spark plug.
3. Inspect the spark plug:
If the electrode is oily, clean it using a clean, dry rag. If
the electrode has deposits on it, polish
it using emery paper. If the white insulator is cracked or chipped, the spark plug needs to be replaced.
NOTICE: Using an incorrect spark plug may damage the engine. See the Specifications chart for your Generator for the type and gap required.
4.When installing a new spark plug, adjust the plug’s gap to the specification on the Specifications chart. Do not pry against the electrode, the spark plug can be damaged.
5.Install the new spark plug or the cleaned spark plug into the engine.
NOTICE: Tighten the spark plug properly.
If loose, the spark plug will cause the engine to overheat. If overtightened, the threads
Harbor Freight Generators Replacement Parts
in the engine block will be damaged.
6.Apply spark plug boot protector to the end of the spark plug and reattach the wire securely.
When the equipment is to remain idle for longer than 20 days, prepare the engine for storage as follows:
1.CLEANING:
Wait for engine to cool, then clean engine with dry cloth. NOTICE: Do not clean using water.
The water will gradually enter the engine and cause rust damage.
Apply a thin coat of rust preventive oil to all metal parts.
2.FUEL:
WARNING! To prevent serious injury from fire:
Drain the fuel tank in a
Do not smoke.
Air Filter Assembly
Cylinder
Assembly
Chicago Generator Parts Harbor Freight
Drain Plug
a.Place a funnel leading to a proper gasoline container below the carburetor.
b.Remove the drain bolt from the bottom of the carburetor bowl and allow the fuel to drain.
If present on your model, remove the small sediment cup next to the bowl and allow the fuel to drain from there as well.
c.Open the fuel valve. After all fuel has drained, reinstall the drain bolt and sediment cup (if equipped). Tighten securely.
3.Lubrication:
a.Change engine oil.
b.Clean out area around spark plug. Remove spark plug and pour one tablespoon of engine oil into cylinder through spark plug hole.
Harbor Freight Generator Parts List
c.Replace spark plug, but leave spark plug cap disconnected.
d.Pull Starter Handle to distribute oil in cylinder. Stop after one or two revolutions when you feel the piston start the compression stroke (when you start to feel resistance).
4.Battery:
Disconnect battery cables (if equipped). Recharge batteries monthly while in storage.
5.STORAGE AREA:
Cover and store in a dry, level,
6.After Storage:
Before starting the engine after storage, keep in mind that untreated gasoline will deteriorate quickly. Drain the fuel tank and change to fresh fuel
if untreated gasoline has been sitting for
amonth, if treated gasoline has been sitting beyond the fuel stabilizer’s recommended time period, or if the engine does not start.
Troubleshooting
2.Choke not in CHOKE position, cold engine. 2. Move Choke to CHOKE position.
3.Gasoline with more than 10% ethanol used. 3. Clean out ethanol rich gasoline from fuel
Follow all safety precautions whenever diagnosing or servicing the equipment or engine.
Troubleshooting (cont.)
Follow all safety precautions whenever diagnosing or servicing the equipment or engine.
Parts List and Diagram
PLEASE READ THE FOLLOWING CAREFULLY
The manufacturer and/or distributor has provided the parts list and assembly diagram in this manual as a reference tool only. Neither the manufacturer or distributor makes any representation or warranty of any kind to the buyer that he or she is qualified to make any repairs to the product, or that he or she is qualified to replace any parts of the product. In fact, the manufacturer and/or distributor expressly states that all repairs and parts replacements should be undertaken by certified and licensed technicians, and not by the buyer. The buyer assumes all risk and liability arising out of his or her repairs to the original product or replacement parts thereto, or arising out of his or her installation of replacement parts thereto.
Harbor Freight Replacement Parts Manuals
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